金屋藏蕉灬
范文一：初始过程流程图
鹰力集团 初始过程流程图 EP—JL—264
发电机的流程设计
1.定子的工艺流程图:
1序:绕线圈 2序:定子手工嵌线 3序:定子线圈整形
设备:绕线机 设备:微电阻测量仪 设备:普通车床节拍120s 节拍:600s C618K
节拍:300S
5序:搪锡套漆管 4序:定子滴漆
设备:锡锅 设备:隧道式定子滴漆
节拍:120s 机
节拍:200 S
2.转子的工艺流程图:
2序:合件 1序:绕线 3序:转子压封
设备:油压机 设备:数控绕线机 设备:油压机
节拍:60s 节拍:120s 节拍:120s
6序:滑环压装 5序:风扇焊接 4序:转子动平衡 设备:油压机 设备:风叶焊接 设备:YYQ-5动平衡
节拍:60s 节拍:60s 机
节拍:60s
7序:引线压接 8序:焊接 9序:浸渍绝缘漆
设备: 设备:转子引线焊接机 设备:隧道式滚浸漆机 节拍:60s 节拍:60s 节拍:120Min
鹰力集团 初始过程流程图 EP—JL—264
11序:滑环精车 10序:车加工
设备:精车车床 设备:车床CLK6136A 节拍:5Min 节拍:3Min
3(发电机装配的工艺流程图:
1序: 压6303轴承 2序: 装配轴承压板 3序: 装配转子总成 设备: 整机装配线 设备: 装配台 设备: 整机装配线 节拍:60s 节拍:60s 节拍:120s
6序:装整流桥总成 5序: 装定子总成 4序: 紧皮带轮
设备: 整机装配线 设备: 整机装配线 设备: 整机装配线 节拍:200s 节拍:120s 节拍:120s
7序: 装护线套、后8序: 装调节器刷架9序: 电机性能实验 盖和贯穿螺钉 总成 设备: 发电机测试台 节拍:3Min 设备: 整机装配线 设备: 整机装配线
节拍:200s 节拍:60s
10序: 打包入库
设备: 自动打包机 节拍:60s
鹰力集团 初始过程流程图 EP—JL—264
4(整流桥工艺流程图:
1序: 压装负极板二2序: 压装正极板 3序: 装配与涂胶
极管 设备: 气油增压机 设备:
节拍:120s 节拍:200s 设备: 气油增压机
节拍:120s
6序: 组装 5序: 铆接1 4序: 焊锡
设备: 设备: 旋铆机 设备: 电烙铁 节拍:300s 节拍:90s 节拍:200s
7序: 铆接2 8序: 修正焊角、剪9序: 配与涂胶极管
设备: 旋铆机 平引线 设备:电焊机 节拍:90s 节拍:120s 设备:
节拍:200s
3序: 整流桥测试 设备: 整流桥测试台
节拍:100s
范文二：初始过程流程图
初始过程流程图
工序名称:装磁瓦
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
按检验卡片进行机壳总成、磁瓦、弹涨
片进料检验
存放在原材料仓库
从仓库领料至车间
取四片弹涨片，扣在工装的四个活动滑
块上
取四片磁瓦，磁瓦上的槽与工装上定位
块相吻合吸附在工装的四个弧形吸附
块上
气压取一机壳总成，固定翼板上的螺钉尖向0.3-0.5MPa
下套于工装上，机壳缝与工装上的定位
块方向一致安装到位;
踩下脚踏开关
自检
质保部抽检
将零件存放物料箱
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图
工序名称:拉铆
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
按检验卡片进行拉铆钉进料检验
存放在原材料仓库
从仓库领料至车间
取四个拉铆钉，分别插入机壳与弹涨片
的四个铆钉孔中;
用拉铆枪一一完成拉铆过程
用吹尘枪吹干净机壳内部
自检 气压 0.3-0.5MPa
质保部抽检
将零件存放物料箱
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图 工序名称:充磁
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
将待充磁定子总成放入充磁头中
充磁电压 检查充磁电压为1.4KV
为1.4KV
按下充磁开关进行充磁
磁通大测量磁通
于4.5
自检
质保部抽检
将零件存放周转箱
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图
工序名称:上开口挡圈，装轴承
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
按检验卡片进行开口挡圈、轴承、电枢
总成进料检验
存放在原材料仓库
从仓库领料至车间
装开口挡圈
装前端轴承
装后端轴承
按下按钮 气压 0.3-0.5MPa
自检
质保部抽检
将零件放在传动板上流入下道
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图
工序名称:整机装配
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
按检验卡片进行前端盖、后端盖、波形
垫圈、电刷架总成进料检验
存放在原材料仓库
从仓库领料至车间
装电枢总成
装电刷架总成 气压
0.4-0.6MPa
装波形垫圈、后端盖
自检
质保部抽检
将零件放在传动板上流入下道
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图 工序名称:初测
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
将电机卡在卡具上
气压
0.1-0.2MPa 线束插头与端子对接，按下按钮
时间8S 无异声 测试 电 流
小于5A
耐压
500V,1S
质保部抽检
将零件放在传动板上流入下道
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图 工序名称:铆压
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
将电机放入铆压模中
按下按钮 气压
0.4-0.6MPa
保压时间 3S 铆压部
自检 分变形
不小于
质保部抽检 10,
将零件放在传动板上流入下道
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图
工序名称:装风扇叶轮
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
按检验卡片进行风扇叶轮的进料检验
存放在原材料仓库
从仓库领料至车间
将风扇叶轮装在电机上 气压
0.3-0.5MPa
自检
质保部抽检
将零件放在传动板上流入下道
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图
工序名称:综合测试
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
将风扇电机总成放在综合测试台夹具
中
电机插头与工作台上端子相接，按下按
A电机 ?钮
档n,
气压1800?
0.4-0.6MPa 200r/min
时间:?档 ?档:n,为5S,?档测试 2600?为7S. 200r/min
B电机 ? 档:n,
2000?
200r/min
?档:n,
2800?
200r/min
质保部抽检
将零件放在传动板上流入下道
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图
工序名称:整机动平衡
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
将风扇电机总成动平衡测试夹具中
按下启动开关
剩余不气压测试 平衡量0.4-0.6MPa
小于
40g.mm
质保部抽检
将零件放在传动板上流入下道
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
初始过程流程图
工序名称:装护风圈
步装领放 检KPC KCC 作业说明 骤 配 料 置 验
按检验卡片进行护风圈进料检验
存放在原材料仓库
从仓库领料至车间
装电机A
装电机B及屏蔽板
自检
质保部抽检
气压将零件流入下一道 0.3-0.5MPa
编 制 审 核 批 准
document management as a breakthrough, and constantly improve the content, active in the application. Government information between the provincial and municipal governments all passed through a network of offices, and six counties (districts) have complete decision-making service system and through dial-up internetworking is realized with the city, the City Planning Commission and other 10 departments has been one of the first to achieve a single network with the city. On the Government's website, focus on strengthening the management and operation of the site, update the website in a timely manner, strengthening the network resource sharing. At present, nearly 700 municipal government website page, updated news more than more than 6,000. Not long ago, China International e-government technology and application Conference was carried out in the country, "survey of best public services Government website" activities in Pingliang city people's Government website in five Northwestern provinces (districts) ranked second, ranked first in the Gansu province. V, infrastructure has made new breakthroughs In 2002 smooth completed organ office building of construction, and decoration and relocation of based Shang, we according to organ construction general planning, demolition hospital within old room 37 between, transformation garden 3600 square meters, new plant lawn 2700 square meters, planting
范文三：初始过程流程图
编号:Q/NDF/QR0202-03
XXXX有限公司
初 始 过 程 流 程 图
共 2 页,第 1 页
零件型号:XX-XXXX 客户:XXX业有限公司 使用工厂:XXXX有限公司 编制: XX 审核:
零件名称:XXX-XXX 供方:XXXX有限公司 修订: 日期:20XX.X.XX 日期:
步骤 加工 搬运 贮存 检查 操 作 描 述 产品控制参数 备注
? ? ? ?
10 ? 线材进料检验(外协进料) 材质证明、外观、外径
? 搬运到指定区 外观 20 ? 贮存 外观
? 搬运到打头区 外观 30 ? 打头 外观、头径、头厚、杆长、焊点高度、焊点外径
有效径<> 、束尾外径、束尾长度
? 搬运到搓丝区 外观 40 ? 搓丝 外观、螺纹长度、螺纹精度<> 、螺纹外径<>
? 搬运到表面处理厂 螺纹、外观 50 ? 表面处理(外协) 外观
? 表面处理回至在制品库 颜色、膜厚 60 成品入库检验 依《成品入库检验规程》及《检验规格》 ?
? 搬运到包装组 外观 70 ? 包装 包装数量、标签标识、包装封口、包装带数量
编号:Q/NDF/QR0202-03
XXXXXX有限公司
初 始 过 程 流 程 图
共 2 页,第 2 页 步骤 加工 搬运 贮存 检查 操 作 描 述 产品控制参数 备注
? ? ? ?
? 检验 数量、标识、外观、
? 搬运到指定库位 库位 80 ? 贮存产品 外观 90 ? 产品最终审核 产品外观、包装数量、标签标识 100 ? 汽车交付 外包装
范文四：初始过程流程图
企业名称替换
初始过程流程图-APQP
编制日期: 年 月 日 项目编号: 产品名称:
工序编号 初始过程流程图(标注顾客提供的重要特性) 重要特性
1 进料 1 阻燃性:产品特NG 性 退货 检验 OK
下料 2
3 断线
NG
返工 检验 OK OK 2 NG
4 铆接 报废 拉脱力:过程特 性 铆接高度 15 NG 返工 成检 OK NG OK 16 包装 拆箱全检 报废 NG 终检 OK 17 入库
18 出货
编项目小项目 制 组会签 组长
表单编号:PSD0202-1-10
企业名称替换
初始特殊特性清单-APQP
编制日期: 年 月 日 项目编号: 产品名称:
重要或关键特性操作描述 特性序号 特性名称 特性来源 符号 重要或关键产品特性 重要或关键过程特性 1 2 3 4 5 6 7 8 9
初始特殊特性来源于顾客的特殊特性清单、图纸、相关产品标准以及已备注 经生产的类似产品的特殊特性和经验。
编制/日期: 审核/日期: 批准/日期:
表单编号:PSD0202-1-13
范文五：过程流程图范本
过程流程图范本
流 程 步 骤 依据资料/文承办人 输 出 管理重点 国际贸易部 检务施检 报关报检部 件 国内贸易部
业务主管 《报检委托书》 《出境货物报检单》 国际、国内贸易部业务主管
1报检需求 《合同》 《入境货物报检单》 收到客户的商检申报通知后，
通知报关报检部门，业务主管
《发票》 落实出货型号(客户和工厂型
《提单》 号)，客户名称，货物数量，
《装箱单》 金额以及时间等要求。
《产品档案》
《涵盖表》 报关报检部报检员收到业 2报检单证准备 报检员 《出入境检验《厂检验报告》 务员提供商检资料后，报检员
检疫报检规定》 《成交确认书》 根据工厂产品档案，核对检查
《包装性能检验结单证是否正确，如
果单》
流 程 步 骤
国际贸易部 承办人 依据资料/文件 输 出 管理重点 检务施检 报关报检部 国内贸易部
《出入境检验检疫《出境货物木质包有不详细的地方，报检员必
代理报检管理规装除害处理合格凭须和客户确认，并重新整理
定》 证》 档案资料;如是新企业和新
《出境货物报检单》 品种，报检员为新企业和新
重做单证 《入境货物报检单》 产品做新的企业产品档案。
《发票》 报检单据必须有两名报
N 《出境货物报检单》《提单》 检员同事核对签名，才可以 3单证复核 报检员 《入境货物报检单》《装箱单》 发送和交单到检验检疫部
《发票》 《厂检验报告》 门。复核人员需要确认签
《提单》 《成交确认书》 名。
《装箱单》 《包装性能检验结
《厂检验报告》 果单》
《成交确认书》 《产品档案》 Y 《出境货物木质包《涵盖表》
装除害处理合格凭《出境货物木质包
证》 装除害处理合格凭
证》
《发票》
《出境货物报检单》《提单》
4报检申请 报检员 《入境货物报检单》《装箱单》
《成交确认书》 《厂检验报告》 报检员须严格按《出境
《出入境检验检疫《成交确认书》 货物报检单填制说明》和
报检规定》 《包装性能检验结《入境货物报检单填制说
《出入境检验检疫果单》 明》认真填写和审核《出境
代理报检管理规《出境货物报检货物报检单》、《入境货物
定》 单》 报检单》。
《出境货物木质包《产品档案》
装除害处理合格凭《涵盖表》
证》
流 程 步 骤
国际贸易部 承办人 依据资料/文件 输 出 管理重点 检务施检 报关报检部 国内贸易部
检务/施检部门审单有不符
《发票》 合的地方，报检员必须和工厂
《装箱单》 再次确认，并重新整理报检资
《厂检验报告》 料;报检单据需要经办人签名
补充单证 报检员 《成交确认书》 确认。
报检单据必须有两名报检
员同时核对签名，才可以再次
N 《出入境检验检疫 发送和交单到检验检疫部门。
6报检审单 检务/施报检规定》 报检受理 复核人员需要确认签名。
检人员 《出入境检验检疫
代理报检管理规
定》
商品检验检疫标准
Y
整改
在正常办理期限内(3个工
N 施检人员 检验检疫结果 检验检疫报告或作日)，报检员必须紧密和检
测试报告 验检疫部门的相关人员沟通，7检验检疫
确保通关单或换证凭条能在
工厂接收的期限内办好。取得
Y 检验检疫单据正本后，报检部
检务人员 《入境货物通关门负责复印或扫描留好副本，
《记录控制程序》 单》 正本交业务确认签收。 8签发通关证明 或《出境货物通
关单》
《卫生证》
报检员 报检员将全套资料整理好，保
《企业档案》 存在企业档案中。 9整理归档
